By Jeremy Friedler Rashi Gupta
The COVID-19 pandemic and resulting economic crisis exposed the vulnerabilities of both domestic and global supply chains across multiple industries. Given the complexity and far-reaching global nature of their supply chains, pharmaceutical and biotechnology companies were required to diligently monitor CDMOs and internal manufacturing facilities, while enacting business continuity and risk mitigation plans to initiate the appropriate measures to safeguard the supply of medicines to patients throughout the pandemic. Long term, the pandemic has also triggered a turning point in how the biopharmaceutical industry needs to realign their supply chains in order to build resilience in the event of future disruptions.
Additionally, the pandemic revealed the limitations of increased dependence on overly globalized and geographically dispersed biopharmaceutical supply chains. Many of these supply chains have limited plans in place for supply redundancy and diversification. As a result, we witnessed delayed cGMP commercial production schedules, capacity reductions and production decommitments due to prioritization of COVID therapeutic product production at CDMOs, and a threat of temporary bans on raw material exports from China and India (two of the largest providers of key starting materials and active product ingredients). These examples, among others, sent shivers down the spine of the entire industry as they enable the potential for both near and long-term drug shortages.
With an intent to address these challenges and provide a framework for future biopharmaceutical supply chain resilience and risk management, the U.S. Congress passed the Coronavirus Aid, Relief, and Economic Security Act (CARES Act), which was signed into law on March 27, 2020. Tucked away in 335 pages of legislation, there are specific mandates and provisions to ensure biopharmaceutical companies implement proper measures to monitor and mitigate future supply chain risks and prevent potential future drug shortages.
The CARES Act includes many provisions that directly impact the pharmaceutical and biotechnology industry to address gaps in reporting requirements to the Food and Drug Administration (FDA), increase transparency in the biopharmaceutical supply chain to avoid drug shortages, and mitigate risks to overall national security.
Notable relevant provisions:
All of the CARES Act provisions demonstrate critical requirements for building supply chain resilience. However, designing, developing and maintaining a supply chain redundancy risk management plan will likely impact biopharmaceutical manufacturers the most. In particular, emerging biopharmaceutical companies who have not yet developed supply chain risk mitigation strategies or business continuity/disaster recovery plans.
Development of a Redundancy Risk Management Plan: Per CARES Act Section 3112: Additional Manufacturer Reporting Requirements in Response to Drug Shortages, manufacturers of covered products must now develop, maintain and implement a redundancy risk management plan. This plan identifies and evaluates risks to the supply of the drug product for each establishment in which that drug product or its API is manufactured. Redundancy risk management plans are now subject to inspection, potentially by the FDA or the Department of Health and Human Services (HHS) directly.
In accordance with CARES Act requirements, biotechnology and pharmaceutical companies will now have to perform a clinical and commercial manufacturing supply chain risk assessment in order to develop their redundancy risk management plan. This ensures responsiveness to potential drug shortages.
Emerging biopharmaceutical companies may not have conducted an end-to-end supply chain and supplier risk assessment or developed a supplier redundancy strategy yet. We recommend beginning with assessing internal and external supply risks related to the following criteria:
Proper evaluation of internal and external assessments and scoring across these specific criteria and dimensions will lead to the development and maintenance of a redundancy risk management plan to comply with the CARES Act and inspection requirements, while enabling supply chain resilience in the form of proper risk mitigation plan levers to be pulled at the appropriate timing.
Furthermore, it is recommended that both established and multinational biopharmaceutical companies also continue to assess internal and external supply chain risk and business continuity/disaster recover plans in light of the CARES Act provision.
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